Welding Robot
The Welding Robot Manufacturer!
Dongguan Chuanglida Intelligent Equipment Co., Ltd. is a high-tech enterprise specializing in industrial robot wholesale and customized automation robot integration solutions. Classified under General Equipment Manufacturing (C34), it stands as a technology-driven representative among SMEs in Dongguan.
Why choose us
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The company attaches great importance to technology research and development, focusing on the stability, flexibility and intelligence of industrial robots. It can provide customized equipment and system integration solutions according to customer needs, such as flexible worktable for welding robots and modular adjustment device for industrial robots.
Quality control
Establish a whole-process quality inspection system from raw material procurement to finished product delivery. The raw material suppliers are all selected from high-quality enterprises in the industry (such as Berlant Robot Co., LTD.). The finished products need to pass multiple verification steps such as no-load test, load test and stability test before delivery.
Global Application Reach
We've collaborated with over 500 clients globally are exported to Southeast Asia, India, Pakistan, Turkey, Tunisia, Poland, Italy, Slovakia, Brazil, etc.
|
Parameter Category |
Specific Specifications |
Core Function |
|
Arm Span |
1895mm |
Cover welding at multiple positions and reduce workpiece displacement |
|
Repeat Positioning Accuracy |
±0.05mm |
Ensure the welding gun is accurately aligned with the weld |
|
Maximum Load |
20kg |
Adapt to various welding guns and auxiliary detection components |
|
Power Capacity |
5.87kVA |
Provide stable power supply and support continuous operation |
|
Equipment Weight |
Approximately 230kg |
Enhances structural stability and reduces operational vibration |
|
Protection Class |
Wrist IP54; Body IP40 |
Resist welding spatter, dust, and workshop moisture, and ensure the robot operates stably in the welding environment |
Advantages of Welding Robot
Increased Productivity
Robotic welding has revolutionized productivity within manufacturing operations by enabling continuous, uninterrupted performance. This automation allows for a substantial increase in production rates without incurring extra labor expenses, as robots do not require breaks. Consequently, this facilitates the ability of manufacturers to adhere to stringent deadlines and manage large-scale demands with heightened efficiency.
Enhanced Safety
Ensuring safety is crucial in all manufacturing processes, and the integration of welding robots into the welding process notably boosts safety in the workplace. These robotic welders shield human employees from the dangerous elements typical of manual welding, like harmful fumes and extreme heat. The transition to an automated welding operation lowers injury and illness risks, fostering a more secure work environment.
Consistent Quality
Maintaining consistent quality in welding is a crucial yet demanding part of the manufacturing process, and automation in welding truly shines in this area. Robotic welders ensure that critical variables like speed and current are uniformly controlled, leading to superior-quality welds. This uniformity guarantees adherence to industry norms as well as fulfilling consumer demands for high-quality products.
Components of Welding Robot
Robotic arm: Sturdy and stable device, built in arm shape. This arm can move on different axes, which gives it great flexibility.
Welding torch: Element placed at the end of the robot that serves as the delivery vehicle of the welding wire. Accompanying the torch there is a cleaning system (usually placed near the robotic arm) to clean the traces of welding, preventing them from solidifying in the torch.
Welding equipment: Generator of the energy needed to create the welding arc (melt the wire).
Controller (HMI): Works with the robot's brain. This controller allows adjustments or program changes to be made on site, increasing system productivity.
Safety devices: Since one of the main reasons for using welding robots is to make workplaces safer for employees, robotic systems should include safety mechanisms such as safety curtains, sensors, metal guards, among others.
Jigs: Are the tools to position the parts at the welding site. The tool design should allow for quick change of parts. Large parts may require other types of components such as gantries or lathes.
Types of Welding Processes Welding Robots Can Support
Arc Welding
Arc welding uses an electric arc to create intense heat that melts metals at the weld point. It's widely used in robot welding for structural applications and is known for its strong, durable welds.
Laser Welding
Laser welding delivers concentrated heat via a high-powered laser beam, offering deep penetration with minimal thermal distortion. It is suitable for sensitive materials and precise, small-scale applications.
Resistance Spot Welding
Commonly used in automotive body manufacturing, resistance spot welding fuses metal surfaces using heat generated from electrical resistance. It is fast, repeatable, and ideal for sheet metal.
MIG and TIG Welding
Robotic systems can be configured for MIG (Metal Inert Gas) or TIG (Tungsten Inert Gas) welding, depending on the material and joint configuration. These processes are common in fabrication, repair, and assembly operations.
Applications of Welding Robot
Automotive Industry
Robotic systems weld vehicle components with consistent quality and speed.
Spot and MIG welding are widely used for assembling car bodies and frames.
01
Aerospace and Defense
Precision welding of lightweight materials like aluminum and titanium is essential for aircraft and spacecraft manufacturing.
Robotic TIG and laser welding are common in this sector.
02
Construction
Welding structural steel components for bridges, buildings, and pipelines.
Automation improves efficiency in large-scale construction projects.
03
Electronics and Electrical
Welding delicate components in circuit boards and batteries.
Robotic welding ensures precision and prevents damage to sensitive parts.
04
Shipbuilding
Welding thick steel sections for ships and submarines.
Flux-cored arc welding (FCAW) robots streamline these processes.
05
Packing Details
We will packing by professional export packing,safety against breakage, finally into the wooden cases/ carton/pallet or customized package.
FAQ
We are one of the most professional welding robot manufacturers and suppliers in China, specialized in providing high quality customized robots. We warmly welcome you to buy discount welding robot in stock here from our factory. For price consultation, contact us.